Valorisation of Bourbon Distillery Waste into Single‑source Hybrid Lithium‑ion Capacitors

Valorisation of Bourbon Distillery Waste into Single-source Hybrid Lithium-ion Capacitors

Authors:
Josiel Barrios Cossio, Juan Luis Gómez‑Urbano, Sandesh Darlami Magar, Ignacio Martin‑Gullon, Rodney Andrews, Andrea Balducci, and Marcelo I. Guzman

Journal: Materials Advances (Royal Society of Chemistry)
Publication status: Accepted and published online (Open Access, CC BY)
DOI: https://doi.org/10.1039/D6MA00297H


Graphical Abstract

Graphical abstract: Valorisation of bourbon distillery waste into single-source hybrid lithium-ion capacitors

Abstract

Bourbon, an iconic American whiskey, is primarily produced in Kentucky, which accounts for 95% of the world’s supply. Between 2000 and 2024, bourbon output in Kentucky increased sixfold, creating significant sustainability challenges—particularly the disposal of spent grains (stillage), a high‑volume by‑product generated at six to ten times the volume of bourbon produced.

This study presents a scalable strategy to upcycle bourbon stillage into high‑performance carbon materials for energy‑storage applications. The process involves tailored thermal and chemical treatments to produce both activated carbons and hard carbons. Activated carbon electrodes assembled into symmetric electric double‑layer capacitors (EDLCs) exhibit excellent electrochemical performance, with 96 ± 2% capacitance retention after 10,000 cycles and energy densities of 23.8–1.9 Wh kg−1 across power densities of 0.27–9.2 kW kg−1.

Single‑source hybrid lithium‑ion capacitors (LiCs), assembled using bourbon‑derived hard carbon and activated carbon, deliver superior performance, achieving energy densities of 135–48 Wh kg−1 at power densities of 0.215–22 kW kg−1. The LiCs also demonstrate strong cycling stability, losing only 17 ± 3% of capacity after 5,000 charge/discharge cycles at 3 A g−1, with an additional 14 ± 2% loss after 10,000 cycles.

Overall, this work highlights an eco‑friendly, circular approach to valorising distillery waste into advanced energy‑storage materials, with broad relevance to the spirits and ethanol production sectors.


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